Aerosol Generator
Tekceleo’s Micronice nebulization technology is commonly used for precise atomization of relatively low viscosity liquids (viscosity < 3mPa s). Our droplet generators are based on the concept of vibrating mesh nebulization, which atomizes the liquid without increasing temperature or pressure. In addition, our simple and modular design, a simple kit, is perfectly adaptable to any research environment.
Our devices can guarantee monodispersed aerosol particles and no alteration of the atomized solutions, which is particularly appreciated in the context of aerosolization of pharmaceutical and biologic formulations.
Aerosol Generation Made Easy
At Tekceleo we designed our Aerosol Generators for precision and ease of use, making it the perfect tool for accurate and efficient sample testing. Here are the simple steps to use it:
1. Load your sample into the tank
2. Connect your testing device
3. Set your desired parameters, including flow rate, and time of generation
4. Press start and let the aerosol generator do the rest
With our P&S range, you can achieve precise aerosol size distributions, making it ideal for a wide range of applications, including drug delivery, environmental testing, HEPA filter testing, Coating testing and more.
Cutting-Edge
Liquid Atomizer
Our cutting-edge liquid atomizer technology is at the heart of Tekceleo’s aerosol generators. These generators offer precise and efficient aerosol generation with monodispersed droplet sizes ranging from 05 µm to 50 µm.
Our aerosol generators are user-friendly, with simple controls and ease of operation, making them accessible for researchers across a wide range of scientific disciplines. Our generators are also compact, allowing for easy integration into existing experimental setups.
Tekceleo’s aerosol generators are designed to meet the demanding needs of modern research, providing high-quality aerosols for a variety of applications, from human health studies to environmental research. With our innovative technology, researchers can achieve accurate and reliable results, driving scientific progress and discovery forward.
Contact us and benefits from our expertise
Our team of experts is dedicated to providing the highest quality products and support for our customers. Please fill out the contact form herewith with your inquiry or request for a quote, and one of our representatives will be in touch with you shortly.
Whether you’re looking for more information about our products, or have a specific application in mind, we’re here to help. Tekceleo’s aerosol generators are designed to meet the demanding needs of modern research, providing high-quality aerosols for a variety of applications. Let us help you drive scientific progress forward with our innovative technology.
Compact, Precise, Efficient
Partner in making Scientific Breakthrough
Tekceleo is proud to be a partner in making scientific breakthroughs with some of the most renowned universities around the world. Our aerosol generators have been adopted by leading institutions such as MIT, Adelaide University, Georgia Tech, ETH Zurich and many more. Our partnership with these institutions is a testament to our commitment to providing cutting-edge technology that meets the demands of modern research.
With our innovative aerosol generators, scientists and researchers can efficiently and effectively generate aerosols to study the effects of airborne particles on human health, the environment and much more. We are proud to collaborate with these universities in their pursuit of knowledge and discovery, and we look forward to continuing to play a role in driving scientific progress.
P&S Aerosol Generators Highlights
Stable and Monodispersed Aerosol
Adaptable and controllable flowrate
Low power consumption (<3W)
No heating nor pressure or diluting gas
Miniature and compact
Easily test several Droplet Sizes from 05 µm to 50 µm
Washable and easily disinfected
No noise during operation
No dead volume
Our technology Overview
Amplified Vibrating Mesh Aerosol Generator
A vibrating mesh aerosol generator is a device that uses a small mesh to produce a uniform spray of particles or droplets. The mesh is made up of micromectric holes that vibrate at a high frequency, which causes the liquid to be expelled through the holes in a fine mist.
Vibrating mesh aerosol generator is commonly used in medical inhalers, where it produces a precise, monodispersed aerosol for drug delivery to the lungs. Micronice technology is a breakthrough, as it uses a metallic transducer both for amplifying the vibrations and for isolating the piezo materials, making it more efficient and robust. As a result, our aerosol generators are also used in research applications, such as in environmental studies or aerosol science, where it can produce uniform aerosols for sampling or analysis.
The main advantage of Micronice atomizers is their ability to produce a consistent and uniform aerosol, which is critical for accurate scientific measurements. Additionally, the device is easy to operate and maintain, making it a popular choice for researchers and scientists.
TEKCELEO offers two main design of nebulizers, all of which allow precise, efficient and monodispersed atomization:
P&S T45 nebulizer systems, using a gravity-fed mode for easy and handeld uses.
P&S 360 nebulizer systems, using a circulating fluidic system for easy integration in automatized processes.
All of our systems use the same patented Micronice amplified vibrating mesh technology.
Technical Characteristics
Range of Droplet Sizes
Amplified Vibrating Mesh technology allows to play on different droplet sizes
05 µm droplet size
Nominal flowrate : 0,8 ml/min
08 µm droplet size
Nominal flowrate : 3 ml/min
12 µm droplet size
Nominal flowrate : 4,5 ml/min
20 µm droplet size
Nominal flowrate : 8 ml/min
50 µm droplet size
Nominal flowrate : 35 ml/min
Mechanical Characteristics
Our nozzles are compact and easy to integrate in any devices
40 grams
Materials
Metallic parts : SS316L and SS304 / Others: HDPE, pharma grade silicon
Diameter : 20 mm
Length
P&S T45 : 70 mm / P&S 360 : 56,5 mm
Long lifespan
Tested lifespan with RO water : >10 000 hours
Electronics and control
Our technology is electronically native and easy to control
Between 2 to 3 W per Nozzles
One Electronic controller can control up to 10 nebulizers
ECU available from x1 control to x10 control
Flowrate control by 1% increment with PWM signals
PWM interface 3.3V on BNC connector of ECU
Easy to integrate with your own PLC
12V or 24 V entry, contact us to know more about integration with PLC
Fluidic
Systems
Needed fluidic systems depend on the design choosen : T45 or 360
P&S T45 Design : 10 ml integrated tank
10 ml integrated tank / Gravity-fed design that can only sustain nebulization up to 45° from the ground
P&S 360 Design
External reservoir > 500 mL Circulating fluidic system with peristaltic pump Compatible tube : 3mmx5mm
Pression characteristics
No pressure in the fluidic system Max pressure to be put on the mesh : 0,1 bar
Temperature range
No need to heat the system. Temperature range from -20°C to 80°C for standard version. High temperature version on demand.
Write us
TEKCELEO has created a highly innovative team with a recognized know-how in mechatronics and piezoelectric technology. The company is composed of a multidisciplinary team of engineers and physicists who have all the necessary tools to integrate the various technologies composing a product: mechanics, plastics, thermics, electronics, embedded software…
TEKCELEO has an electronics laboratory with scientific analysis and control equipment, latest generation design and simulation software and a mechanical prototyping and production workshop.
